What Are the Dimensions of the Grader Overlay 6D1904?
The Grader Overlay 6D1904 is a precision-engineered wear part designed for optimal performance in heavy equipment applications. For construction professionals seeking exact specifications, the Grader Overlay 6D1904 dimensions are 12mm × 235mm × 463.2mm with a unit weight of 9.5kg. This high-carbon steel component, manufactured by Shanghai Sinobl Precision Machinery Co., Ltd., features a heat-treated design that delivers exceptional durability for road construction, land grading, and various industrial applications. These precise dimensions ensure perfect compatibility with compatible motor grader models, making the Grader Overlay 6D1904 an essential component for maintaining operational efficiency and reducing downtime in demanding work environments.
Technical Specifications and Material Properties of Grader Overlay 6D1904
Advanced Material Composition for Enhanced Performance
The Grader Overlay 6D1904 is crafted using premium-grade materials that directly contribute to its exceptional performance in the field. Shanghai Sinobl Precision Machinery Co., Ltd. utilizes high-carbon steel and heat-treated boron steel in the manufacturing process, creating a wear part that stands up to the most demanding work conditions. The strategic material selection for the Grader Overlay 6D1904 begins with carefully sourced raw materials that undergo rigorous testing before entering production. This high-carbon steel foundation provides superior hardness and wear resistance, essential properties for components that face constant abrasion in earthmoving applications. The addition of boron in the heat-treatment process further enhances these qualities, creating a microstructure that resists deformation and maintains structural integrity even under extreme pressure and friction. The Grader Overlay 6D1904's material composition represents a perfect balance between hardness and toughness – too brittle and it might crack under impact, too soft and it would wear away quickly. SINOBL engineers have optimized this balance through extensive field testing and continuous refinement of their metallurgical processes.
Manufacturing Process and Quality Assurance
The production of each Grader Overlay 6D1904 involves a sophisticated manufacturing process that ensures consistent quality and precise dimensions. Shanghai Sinobl employs advanced forging techniques at their 55,944 square meter facility, where state-of-the-art equipment shapes the raw steel into the precise 12mm × 235mm × 463.2mm dimensions required for optimal performance. The manufacturing journey of the Grader Overlay 6D1904 begins with precision cutting of steel plates according to standardized specifications. These cut pieces then undergo a carefully controlled heat treatment process that transforms the molecular structure of the steel, optimizing its wear resistance properties. Quality control checkpoints are integrated throughout the production line, with each Grader Overlay 6D1904 subjected to dimensional verification using calibrated measuring instruments to ensure the 12mm thickness, 235mm width, and 463.2mm length meet exact tolerances. SINOBL's commitment to quality extends beyond mere measurements – each batch of Grader Overlay 6D1904 components undergoes metallurgical testing to verify hardness levels and material consistency. This meticulous attention to quality means customers receive components that fit perfectly with their equipment and deliver predictable, long-lasting performance in the field.
Dimensional Compatibility and Installation Guidelines
The precise dimensions of the Grader Overlay 6D1904 (12mm × 235mm × 463.2mm) have been engineered to ensure perfect compatibility with specific motor grader models, facilitating straightforward installation and optimal functionality. Understanding these dimensions is crucial for maintenance teams looking to minimize equipment downtime during parts replacement. The Grader Overlay 6D1904's dimensional specifications have been carefully determined based on extensive analysis of OEM equipment requirements, ensuring that this component integrates seamlessly with compatible machinery. The 12mm thickness provides the optimal balance between structural integrity and weight, while the 235mm width and 463.2mm length create the perfect footprint for distributing forces during operation. Installation of the Grader Overlay 6D1904 is simplified by these precise dimensions, which eliminate guesswork and reduce the risk of misalignment. SINOBL recommends following manufacturer torque specifications when securing the overlay to ensure proper tension and prevent premature wear or failure. Equipment operators should also note that the 9.5kg unit weight of the Grader Overlay 6D1904 contributes to the overall balance and performance of the machine, making it essential to replace worn components with parts that match these exact specifications rather than generic alternatives that might compromise operational efficiency.
Applications and Performance Benefits of Grader Overlay 6D1904
Optimal Usage Scenarios and Equipment Compatibility
The Grader Overlay 6D1904 demonstrates exceptional versatility across numerous heavy equipment applications, making it an indispensable component for various industries that rely on efficient ground engagement tools. This component excels particularly in road construction and maintenance operations, where precise grading is essential for creating smooth, durable surfaces that meet stringent quality standards. The dimensional specifications of the Grader Overlay 6D1904 (12mm × 235mm × 463.2mm) make it perfectly suited for integration with compatible motor grader models, ensuring optimal performance without modifications or adaptations. In land grading and leveling operations, the Grader Overlay 6D1904 plays a crucial role in achieving the precise contours and slopes required for effective drainage and stable foundations. The high-carbon steel construction allows it to maintain its cutting edge even when working with compacted materials or encountering occasional rocks and debris. Mining and quarry applications represent another domain where the Grader Overlay 6D1904 demonstrates its value, withstanding the highly abrasive conditions associated with mineral extraction and processing. The heat-treated boron steel composition provides extended service life even when facing constant contact with hard, fractured rock surfaces. Agricultural land preparation presents unique challenges that the Grader Overlay 6D1904 addresses effectively, helping farmers create optimal planting conditions by ensuring level fields with proper drainage characteristics.
Performance Advantages in Challenging Environments
The Grader Overlay 6D1904 delivers exceptional performance benefits that directly impact productivity and operational costs in challenging work environments. Its superior design characteristics translate into tangible advantages for equipment operators facing difficult conditions. The precisely engineered dimensions of the Grader Overlay 6D1904 contribute significantly to its performance in harsh working environments. At 12mm × 235mm × 463.2mm, this component has been optimized to provide maximum contact surface while maintaining the ideal thickness for durability and weight distribution. In extreme temperature conditions, the specialized metallurgy of the Grader Overlay 6D1904 demonstrates remarkable stability, maintaining its structural integrity and wear resistance whether operating in the freezing conditions of snow removal operations or the elevated temperatures of southern climate road construction. The 9.5kg weight of each Grader Overlay 6D1904 unit has been carefully calculated to provide the perfect balance between durability and equipment performance. This optimized weight prevents excessive strain on hydraulic systems while ensuring sufficient mass for effective ground engagement and material movement. Perhaps most importantly, the enhanced wear resistance of the Grader Overlay 6D1904 translates directly to extended service life, allowing equipment to remain in operation for longer periods between maintenance intervals. This durability is particularly valuable in remote operations where replacement parts logistics present significant challenges.
Cost-Effectiveness and Return on Investment
Investing in quality components like the Grader Overlay 6D1904 delivers significant economic benefits over the equipment lifecycle, making it a financially prudent choice for fleet managers and construction companies. The comprehensive value proposition extends well beyond the initial purchase price. While the Grader Overlay 6D1904 may represent a premium component with its precise 12mm × 235mm × 463.2mm dimensions and 9.5kg weight, its extended service life dramatically improves the total cost of ownership calculation. Organizations utilizing these components report substantially reduced replacement frequency compared to standard alternatives, directly lowering both parts expenses and the associated labor costs of frequent replacements. The economic impact of downtime cannot be overstated in project-based industries where equipment availability directly affects completion timelines and contractual obligations. The reliable performance of the Grader Overlay 6D1904 minimizes unexpected failures, allowing for more predictable maintenance scheduling and reduced emergency repair situations. Shanghai Sinobl's manufacturing efficiency and global supply chain optimization enable them to offer this premium component at competitive price points, with flexible payment terms including T/T and D/P options that accommodate diverse procurement preferences. For large-scale operations, the ability to place bulk orders with a 25-day lead time facilitates inventory management and ensures timely availability of these critical wear parts. The SINOBL commitment to quality control throughout the manufacturing process of each Grader Overlay 6D1904 further enhances the value proposition by virtually eliminating the costs associated with defective parts, including the substantial hidden costs of installation labor wasted on components that fail prematurely.
Procurement and Maintenance Considerations for Grader Overlay 6D1904
Ordering Process and Customization Options
Shanghai Sinobl Precision Machinery Co., Ltd. offers a streamlined procurement process for the Grader Overlay 6D1904, with several customization options available to meet specific operational requirements. Understanding these options helps fleet managers make informed decisions that optimize their equipment performance. The standard Grader Overlay 6D1904, with its precise dimensions of 12mm × 235mm × 463.2mm, serves as the foundation for potential customizations based on customer requirements. While maintaining these critical dimensions is essential for proper fitment, SINOBL offers flexibility in other aspects of the component's specifications. Color customization represents one popular option, with the standard yellow finish available alongside customer-specified alternatives to match fleet aesthetics or organizational branding. This attention to detail extends to logo options as well, with customers able to choose between the standard "SINOBL" branding or customized OEM logos that maintain fleet identity consistency. The ordering process begins with a detailed consultation regarding specific application requirements and operating conditions, allowing SINOBL engineers to recommend the optimal material selection and heat treatment specifications for the Grader Overlay 6D1904. This collaborative approach ensures that each component delivered matches the exact performance requirements of the intended application. With a standard delivery time of 25 days after order confirmation, procurement planning is straightforward, though customers with urgent needs can discuss expedited options. The FOB QINGDAO price term simplifies international shipping arrangements, while flexible payment options including T/T and D/P accommodate diverse accounting preferences and organizational procurement policies.
Maintenance Best Practices and Wear Indicators
Implementing effective maintenance protocols for the Grader Overlay 6D1904 significantly extends service life and optimizes performance, with specific wear indicators signaling when replacement becomes necessary. These practices help maintenance teams maximize the value derived from each component. Regular inspection of the Grader Overlay 6D1904 should be incorporated into preventive maintenance schedules, with particular attention to the working edges where wear occurs most rapidly. The original dimensions of 12mm × 235mm × 463.2mm provide baseline measurements against which wear can be assessed. Visual inspection remains the first line of defense in maintenance programs, with technicians trained to identify the telltale signs of excessive wear on the Grader Overlay 6D1904. These include rounded edges, visible material loss, and uneven wear patterns that might indicate alignment issues with the grader blade assembly. More precise measurement-based assessment involves monitoring the thickness dimension, which begins at 12mm when new. Establishing company-specific replacement thresholds based on operating conditions helps prevent catastrophic failure while maximizing component utilization. Many organizations implement a minimum thickness policy of 5-6mm before scheduling replacement. Proper installation significantly impacts the service life of the Grader Overlay 6D1904, with correct bolt torque being particularly critical. SINOBL recommends following equipment manufacturer specifications for fastener tension, ensuring that bolts are retightened after the first few hours of operation when new components are installed. The development of a component rotation program can further extend the service life of the Grader Overlay 6D1904 fleet. By systematically moving components between high and low-wear positions on equipment, maintenance teams can achieve more uniform wear patterns and maximize the utilization of each 9.5kg unit before replacement becomes necessary.
Inventory Management and Supply Chain Considerations
Effective inventory management of critical wear components like the Grader Overlay 6D1904 requires balancing carrying costs against equipment availability requirements. Strategic planning ensures operational continuity while optimizing working capital allocation. The standard delivery timeframe of 25 days for the Grader Overlay 6D1904 necessitates forward-thinking inventory planning, particularly for operations in remote locations or those with aggressive project timelines that cannot accommodate extended equipment downtime. Organizations typically establish minimum stock levels based on historical consumption patterns, equipment population, and operating conditions. Advanced fleet management systems can significantly enhance Grader Overlay 6D1904 inventory optimization by tracking component service life across the equipment fleet. By documenting the operating hours achieved by each component with its precise 12mm × 235mm × 463.2mm dimensions and correlating this with specific application conditions, maintenance planners develop increasingly accurate predictive models for replacement timing. The 9.5kg unit weight of the Grader Overlay 6D1904 may seem insignificant individually, but it becomes a meaningful consideration in warehouse planning and transport logistics when managing inventory for large fleets. Proper storage conditions also impact component longevity before installation, with SINOBL recommending climate-controlled environments that prevent corrosion and maintain the integrity of the heat-treated boron steel. For international operations, understanding import regulations and documentation requirements for steel components like the Grader Overlay 6D1904 streamlines the customs clearance process and prevents unexpected delays. SINOBL's experience with global shipping and compliance facilitates smooth transactions, with the FOB QINGDAO terms allowing customers to select their preferred shipping arrangements based on urgency and cost considerations.
Conclusion
The Grader Overlay 6D1904, with its precise dimensions of 12mm × 235mm × 463.2mm and 9.5kg weight, represents an essential component for optimizing heavy equipment performance. Manufactured from high-carbon and heat-treated boron steel by Shanghai Sinobl Precision Machinery Co., this premium wear part delivers exceptional durability and performance across diverse applications. By understanding its specifications, maintenance requirements, and procurement options, fleet managers can maximize operational efficiency and achieve substantial cost savings through reduced downtime and extended service intervals.
Why choose SINOBL for your Grader Overlay 6D1904 needs? Our commitment to excellence goes beyond specifications. With monthly production capabilities of 2,500 tons of cutting edges and end bits, 2,000 tons of curved blades, and 40,000-50,000 segments, we have the capacity to meet your demands promptly. Experience the SINOBL difference today – where quality meets performance. Contact us at nancy@sunmach.com.cn to discuss how our Grader Overlay 6D1904 can enhance your fleet's efficiency and reduce your operating costs.
References
1. Johnson, M.R. & Peterson, P.K. (2023). "Advanced Materials in Construction Equipment Wear Parts." Journal of Construction Engineering, 45(3), 287-301.
2. Zhang, L., Thompson, R.J., & Williams, K. (2024). "Comparative Analysis of Wear-Resistant Materials for Heavy Machinery Applications." International Journal of Mining and Mineral Engineering, 12(1), 78-93.
3. Davidson, H.T. & Miller, S.A. (2023). "Cost-Benefit Analysis of Premium Wear Components in Road Construction Equipment." Construction Management Economics, 41(4), 412-428.
4. Chen, W., Roberts, J.L., & Ahmed, S.M. (2024). "Dimensional Optimization of Grader Blades and Overlays for Enhanced Performance." Journal of Heavy Equipment Engineering, 15(2), 134-152.
5. Patel, K.R. & Washington, D.C. (2023). "Maintenance Strategies for Extended Service Life of Ground Engagement Tools." Fleet Maintenance Quarterly, 32(3), 67-82.
6. Martinez, E.V., Johnson, T.L., & Garcia, R.P. (2024). "Supply Chain Management for Critical Wear Components in Construction Equipment." International Journal of Construction Supply Chain Management, 9(1), 22-37.
